微结构模芯的精密磨削及其在微注塑成形中应用

针对微结构聚合物元器件的批量化生产与制造效率低等问题，采用精密修整成V形尖端的金刚石砂轮，在自润滑性和脱模性良好的钛硅碳陶瓷模芯表面加工制造出形状精度可控的V沟槽阵列结构，然后利用微注塑成形工艺将模芯表面的V沟槽阵列结构一次成形复制到聚合物表面，高效注塑成形制造出倒V形阵列结构的聚合物工件。分析了微模芯的表面加工质量与形状精度，研究了熔体温度、注射速度、保压压力、保压时间等微注塑成形工艺参数对微结构聚合物注塑成形角度偏差和填充率的影响。实验结果表明：通过微细磨削加工技术和微注塑成形工艺可以高效率、高精度地制造出规则整齐的微结构注塑工件，注射速度对微成形角度偏差的影响最大，保压压力对微成形填充率的影响最大，微结构模芯的微细磨削形状精度值为4.05 μm，微成形的最小角度偏差和最大填充率分别为1.47°和99.30%。     

松河井田多煤层资源开发条件及合采储层伤害特征

为了降低煤层气井排采过程中的储层伤害,通过分析松河井田的资源开发条件及煤层气井排采数据,总结各排采阶段不合理排采控制引起的储层伤害特征,提出不同排采阶段合理的排采工艺对策。分析结果表明:松河井田煤层气资源丰度达到2.09×10^8m^3/km^2,煤层气资源开发条件较好;松河井田多煤层合层排采过程中,不合理排采控制工艺对煤层气井的产气量影响较大;排采初期以速敏伤害为主,排采中期以气锁和应力闭合伤害为主;修井作业及停抽期间,气锁效应及应力闭合对煤层造成伤害的可能性增大。合理的排采控制能够有效降低煤层气井的储层伤害,提高煤层气井产气量。     

旋转式采煤工艺在煤矿生产中的应用

采煤工艺作为煤矿正常生产的核心,直接关系到综采作业的效率、煤炭回采率和综采作业的安全性,随着对综采作业要求的不断提高,旋转式采煤工艺在煤矿井下的应用范围也不断扩大。以黄家沟煤业1205综采作业面为分析对象,对旋转式采煤工艺在井下的应用情况进行了研究,为优化综采方法、提升综采作业效率和煤炭回采率奠定基础。     

The role of smart packaging system in food supply chain

Food supply chain is a rapidly growing integrated sector and covers all the aspects from farm to fork, including manufacturing, packaging, distribution, storing, as well as further processing or cooking for consumption. Along this chain, smart packaging could impact the quality, safety, and sustainability of food. Packaging systems have evolved to be smarter with integration of emerging electronics and wireless communication and cloud data solutions. Although there are many factors causing the loss and waste issues for foods throughout the whole supply chain of food and there have been several articles showing the recent advances and breakthroughs in developing smart packaging systems, this review integrates these conceptual frameworks and technological applications and focuses on how innovative smart packaging solutions are beneficial to the overall quality and safety of food supply by enhancing product traceability and reducing the amount of food loss and waste. We start by introducing the concept of the management for the integrated food supply chain, which is critical in tactical and operational components that can enhance product traceability within the entire chain. Then we highlight the impact of smart packaging in reducing food loss and waste. We summarize the basic information of the common printing techniques for smart packaging system (sensor and indicator). Then, we discuss the potential challenges in the manufacturing and deployment of smart packaging systems, as well as their cost-related drawbacks and further steps in food supply chain.     

The control of paracetamol particle size and surface morphology through crystallisation in a spray dryer

The parameters governing the crystallisation of paracetamol using various conventional techniques has been extensively studied, however the factors influencing the drug crystallisation using spray drying is not as well understood. The aim of this work was to investigate the crystallisation of an active pharmaceutical ingredient through evaporative crystallisation using a spray dryer to study the physicochemical properties of the drug and to use semi-empirical equations to gain insight into the morphology and particle size of the dried powder. Paracetamol solutions were spray dried at various inlet temperatures ranging from 60 °C to 120 °C and also from a series of inlet feed solvent compositions ranging from 50/50% v/v ethanol/water to 100% ethanol and solid-state characterisation was done. The size and morphology of the dried materials were altered with a change in spray drying parameters, with an increase in inlet temperature leading to an increase in particle Sauter mean diameter (from 3.0 to 4.4 µm) and a decrease in the particle size with an increase in ethanol concentration in the feed (from 4.6 to 4.4 µm) as a result of changes in particle density and atomised droplet size. The morphology of the dried particles consisted of agglomerates of individual crystallites bound together into larger semi-spherical agglomerates with a higher tendency for particles having crystalline ridges to form at higher ethanol concentrations of the feed.     

Adaptive neuro-fuzzy algorithm applied to predict and control multi-phase flow rates through wellhead chokes

A Takagi-Sugeno adaptive neuro-fuzzy inference system (TSFIS) model is developed and applied to a dataset of wellhead flow-test data for the Resalat oil field located offshore southern Iran, the objective is to assist in the prediction and control of multi-phase flow rates of oil and gas through the wellhead chokes. For this purpose, 182 test data points (Appendix 1) related to the Resalat field are evaluated. In order to predict production flow rate (Q_L) expressed as stock-tank barrels per day (STB/D), this dataset includes four selected input variables: upstream pressure (Pwh); wellhead choke sizes (D64); gas to liquid ratio (GLR); and, base solids and water including some water-soluble oil emulsion (BS&W). The test data points evaluated include a wide range of oil flow rate conditions and values for the four input variables recorded. The TSFIS algorithm applied involves five data processing steps: a) pre-processing, b) fuzzification, c) rules base and adaptive neuro-fuzzy inference engine, d) defuzzification, and e) post-processing of the fuzzy model. The developed TSFIS model for the Resalat oil field database predicted oil flow rate to a high degree of accuracy (root mean square error = 247 STB/D, correlation coefficient = 0.9987), which improves substantially on the commonly used empirical algorithms used for such predictions. TSFIS can potentially be applied in wellhead choke fuzzy controllers to stabilize flow in specific wells based on real-time input data records.     

福建某低品位金矿新型浸金剂浸金试验

福建某斑岩型金矿品位低、规模大,金主要以自然金形式存在,可见金的粒度较粗,为高效利用该低品位金矿,开展新型浸金剂金蝉全泥浸出试验和柱浸试验,结果表明：全泥浸出在磨矿细度为-0.074 mm占80%、矿浆浓度25%、加石灰调pH 值11.0左右、初始金蝉浓度为500 mg/L和过程中控制金蝉浓度不小于300 mg/L条件下浸出20 h,金的浸出率为93.43%,金蝉耗量为1.02 kg/t；柱浸在矿石粒度为-30 mm条件下喷淋浸出23天,金累计浸出率和金蝉累计耗量分别为86.54%和1.22 kg/t。     

废旧毛涤黏混纺面料脱色预处理工艺研究

以废旧毛涤黏混纺面料为研究对象,首先对面料进行清洁与消毒,然后对其组分进行定性、定量分析,最后通过单因素法优化,得出最佳的溶胀工艺为:m_(废旧面料)∶m_(DMSO)=1∶10,溶胀时间40 min,溶胀温度90℃。在该工艺下对织物进行溶胀处理,得到织物的质量损失率为3.06%,K/S值为16.906。     

机载通信电台通电老炼检测系统设计与实现

为保证航材备件的完好率，解决仓储机载通信电台长期不通电导致的装备性能下降甚至出现故障的问题，综合运用自动测试、虚拟仪器、面向信号设计等技术，以计算机为核心，以PXI仪器、GPIB仪器为依托，以多种总线接口为纽带，构建了一种可靠性高、通用性好、操作简便、可扩展性强的自动化通电老炼平台。通过在航材仓库中使用，证明该电台老炼检测系统降低了仓储通信电台的失效率，提高了仓储电台的完好率。     

基于(火用)效率目标的环冷机余热回收系统操作参数优化

摘要：针对烧结环冷机余热回收利用率不高的难题，采用分析法建立了评价某钢铁厂烧结环冷机余热回收系统运行效率的效率模型。基于多孔介质模型、局部非热平衡方程、真实气体SRK方程建立环冷机内气固两相换热模型。通过CFD仿真模拟，探究料层高度、循环风机输入烟气温度、烧结矿底部入口风速三项可控环冷机运行工艺参数对系统效率的影响规律。结果表明，料层厚度在1～1.5 m区间每增加0.1 m，效率增加0.8%～1.1%；循环风温在100～140℃之间每增加10℃，效率增加1.4%～1.5%；烧结矿底部入口风速在0.9～1.9 m/s之间每增加0.1 m/s，效率降低0.18%～0.24%。在此基础上，基于工业运行数据建立效率正交试验优化模型，提高了该余热回收系统3.42%的效率。